Diseño de un sistema de gestión de inocuidad alimentaria aplicando la Norma ISO 22000:2018 para la Granja Avícola San Bernardo

Abstract

The aim of this degree project was to design a food safety management system for the San Bernardo poultry farm in order to ensure the food chain from primary production. The initial state of the poultry farm was known through the characterization of processes and flow charts; on the other hand, compliance with the requirements of ISO 22000:2018 was evaluated through checklists adapted to primary production, obtaining a percentage of 72% overall compliance in prerequisite programs and 18% compliance in the documentation required by food safety regulations. Then, management indicators were established based on seizure reports issued by the company's customers, which allowed to know the production performance through the evaluation of the mortality rate, productivity and production. Once the reports were detailed, a quality tool such as the Pareto diagram was applied to determine the main cause of seizures and generate actions to improve the management indicators. To this end, a Hazard Analysis and Critical Control Point (HACCP) plan was proposed based on the Food Codex methodology. Finally, the manual of the food safety management system was developed, which is composed of 17 procedures, 3 programs, 2 plans, 11 documents and 15 records. It is concluded that the implementation of the hazard analysis and critical control points plan improved the performance of the management indicators established in the research. It is recommended that the poultry institution train operational staff in safety issues and compliance with prerequisite programs.