Modernización y automatización de sistemas de control en hornos de tratamiento térmico para el laboratorio de instrumentación y control automático de la Carrera de Ingeniería Mecánica e implementación de la metodología 5S

Abstract

PID controllers are essential in the industry due to their ability to dynamically adjust the output of a system, minimizing errors continuously, unlike ON/OFF controllers, which only activate or deactivate according to the process. This precision makes them ideal for temperature control processes. The 5S methodology optimizes efficiency by organizing and maintaining workspaces, creating a safe, productive environment suitable for practical learning. Therefore, the objective of the research was to modernize and automate a control system in the heat treatment ovens for the instrumentation and automatic control laboratory of mechanical stroke through the implementation of the 5S methodology. The research methodology was based on applying quality tools to identify and propose specific laboratory improvements, covering both corrective and preventive maintenance of each equipment and area. Likewise, implementing the 5S methodology promoted an organized, safe, and efficient work environment, optimizing processes and guaranteeing better use of available resources. As a result of the project, a PID controller model TP7-MC10 was implemented in the food dehydrator, improving temperature stability and efficiency in its dehydration process. In addition, corrective and preventive maintenance was carried out on the laboratory equipment, increasing its functionality and useful life. A program based on the 5S methodology was also developed, which included a checklist and a web page with detailed technical sheets of the equipment. This transformed the laboratory into a safe and efficient environment, optimizing processes and standardizing standards. Finally, the importance of students adopting safety measures to prevent incidents and promote responsible learning was emphasized