Implementación de un módulo didáctico para el ajuste de la tapa frontal de un actuador neumático con sello omega para un sistema de montaje de cilindros neumáticos.

Abstract

In the automation laboratory of the Faculty of Computer Science and Electronics at ESPOCH, the implementation of a didactic module was carried out to adjust the front cover of a pneumatic actuator using an omega seal, a necessary component in a specific stage of a complete pneumatic cylinder assembly line. The methodology used adopted an integrated approach of scientific, experimental, and quantitative methods for educational purposes. The project structure and the necessary electrical and pneumatic systems were designed to ensure proper functioning during the seal assembly. The control was carried out using a Wecon programmable logic controller (PLC) located on a control panel. The process involved positioning a pallet carrying a preassembled pneumatic cylinder with a piston, rod, and cover on a conveyor belt. Through inductive sensors, the pallet was positioned to initiate the assembly of the omega seal with the assistance of double-acting pneumatic actuators and double-rod controlled by magnetic sensors, along with a pneumatic gripper that picks up the seal from a rotary table, presses the seal to close it partially, and then transports it towards the pneumatic cylinder, thus achieving a hermetic sealing to prevent air leaks and move to the next stage of production. This methodology resulted in the successful implementation of the didactic module aimed at training future professionals in the automation field. It is concluded that the technical project met the established parameters and will serve as a basis for implementing projects related to automated production lines.