Desarrollo e implementación de un manual de mecanizado en la operación de tornos CNC y centros de mecanizado, para la producción de partes y piezas de herramientas de fondo utilizadas en el sector Hidrocarburífero, en la planta de mecanizado y producción de la empresa SERTECPET S.A.

Abstract

The current research work consists in the development and implementation of a machining manual for the machining and production plant of SERTECPET S.A., whose main objective is to establish right procedures in the operation of CNC lathes and machining centers of the MAZAK brand that are part of the company for the production of parts and pieces of downhole tools used in the hydrocarbon sector. The project consists of two fundamental parts: The first part includes the development of the machining manual that consists in three sections; The first section involves the Occupational Health and Safety regulations that the technicians (operators) must comply before, during, and after the operation of the CNC lathes and machining centers, the second section covers the procedure and considerations that are necessary for the operation of the CNC lathes in turning operations, and the third section focuses the procedure and considerations necessary for the operation of the machining centers in terms of milling operations through the implementation of the MAZATROL interface associated with MAZAK brand. The second part consists in the implementation of the machining manual in the Machining and Production Plant of SERTECPET S.A. through socialization of the document, which aims to be a guide to standardize the procedures adopted by technicians (operators) in the performance of their functions within the Machining and Production Plant. Finally, it concludes with the completion of the development and implementation of the machining manual inside of the Machining and Production Plant for its application, and verification of compliance, so that the standardization of machining processes is evidenced and recorded. It is recommended to the technicians (operators) the reading and familiarization about the procedures established in the machining manual, besides its fulfillment in all the activities of machining executed.